Advanced Bulk Material Handling Solutions
SaveEco Energy partners with STAG AG Switzerland (www.stag.net/en) to deliver world-class pneumatic conveying solutions. Our expertise spans various technologies optimized for specific materials and process requirements, ensuring reliable material transport with minimal degradation and system wear.
Overview
STAG AG’s pioneering dense-phase technology combined with SaveEco’s application engineering creates systems that redefine efficiency in material transport. Our pneumatic conveying systems handle diverse materials – from fine fly ash to abrasive alumina, from fragile food products to explosive metal powders.
Dilute & Dense Phase Conveying
Mechanical & Vacuum Conveying
Material Handling & Unloading
Bulk Storage Solutions
Our Product Range
Dilute & Dense Phase Conveying
Dense Phase Conveying
Low-velocity, high-concentration material transport that minimizes degradation and system wear.
- Technology: STAG AG’s proven dense-phase systems
- Pressure Range: Up to 6 bar for long-distance conveying
- Materials: Cement, fly ash, alumina, minerals, chemicals
- Benefits: Minimal air consumption, reduced pipeline wear
Dilute Phase Systems
Higher velocity transport for lighter materials and longer distances.
- Applications: Plastic pellets, grains, fine powders
- Velocity: 15-35 m/s depending on material
- Design: Simplified systems with lower investment
- Capacity: Up to 100 TPH for suitable materials
Hybrid Conveying
Combining dense and dilute phase technologies for complex applications.
- Advantages: Optimized for varying material characteristics
- Flexibility: Mode switching based on requirements
- Efficiency: Best of both technologies
- Applications: Multi-product handling systems
Mechanical & Vacuum Conveying
Vacuum Conveying
Negative pressure systems for dust-sensitive applications.
- Design: Contained transfer preventing contamination
- Applications: Food, pharmaceutical, chemical powders
- Features: Easy cleaning, sanitary construction
- Control: Automated batch sequencing
Mechanical Integration
- Screw feeders for precise metering
- Rotary valves for pressure isolation
- Belt conveyors for base transport
- Bucket elevators for vertical lifting
Material Handling & Unloading
BTAP Wagon Unloading Systems
Specialized systems for rapid railway wagon unloading.
- Capacity: Up to 200 TPH unloading rates
- Features: Dust suppression, weighing integration
- Automation: PLC-based sequential operation
- Efficiency: Complete unloading in <2 hours
Truck & Container Discharge
- Mobile and fixed unloading solutions
- Integrated dust extraction systems
- <30 minutes complete unloading
- Flexible coupling arrangements
Bulk Storage Solutions
Silo Design & Construction
Complete engineering of storage silos with proper flow patterns.
- Capacity: From 50 to 10,000 MT
- Design: Mass flow and funnel flow configurations
- Materials: RCC, steel, or hybrid construction
- Features: Integrated aeration and discharge
Discharge Systems
Reliable material extraction through:
- Bin activators and vibrating bottoms
- Air pad and fluidization systems
- Screw and belt extractors
- Multiple outlet configurations
Level Monitoring & Safety
- Radar and ultrasonic level measurement
- Pressure relief and explosion protection
- Temperature monitoring systems
- Operational safeguards and interlocks
Key Applications
Cement & Construction
- Raw meal conveying to silos
- Kiln feed systems
- Cement transport to packing
- Bulk loading for dispatch
Power & Energy
- Fly ash handling systems
- Lime injection for FGD
- Activated carbon dosing
- Bottom ash conveying
Mining & Minerals
- Bauxite and alumina transport
- Calcined petroleum coke
- Metal powder handling
- Mineral concentrate conveying
Ports & Bulk Terminals
- Ship unloading systems
- Storage silo filling
- Truck loading stations
- Barge loading systems
Chemical & Process
- Catalyst handling systems
- Plastic pellet conveying
- Additive dosing systems
- Powder coating materials
Food & Agro-Tech
- Grain and flour handling
- Sugar conveying systems
- Spice powder transport
- Ingredient batching
Advantages
Operational Excellence
- Zero spillage and dust emission
- Minimal moving parts
- Low maintenance requirements
- Automated operation capability
Material Integrity
- Minimal product degradation
- No contamination risk
- Controlled environment transport
- Gentle handling for fragile materials
Energy Efficiency
- Optimized air consumption
- Variable speed drives
- Heat recovery options
- Power factor correction
System Flexibility
- Multiple routing options
- Easy capacity expansion
- Reversible conveying capability
- Multi-product handling
Manufacturing & Execution
Engineering Methodology
Material & Process Analysis
- Material flow characteristics testing
- Process requirements evaluation
- Production rate assessment
- Integration planning
Concept Development
- System architecture design
- Technology selection
- Preliminary sizing
- Performance specifications
Detailed Engineering
- Process flow diagrams
- Equipment specifications
- Control system design
- 3D layout optimization
Turnkey Implementation
- Equipment manufacturing
- Professional installation
- System integration
- Commissioning support
Performance Verification
- Comprehensive testing
- Capacity verification
- Operator training
- Documentation handover
Frequently Asked Questions
About Flue Gas Cleaning, Bag Filters & ESP Systems in India
Our flue gas cleaning systems consistently achieve particulate emissions below 20 mg/Nm³, with some configurations reaching <10 mg/Nm³.
Bag filters offer higher efficiency (99.9%) for smaller volumes, while ESP is more economical for large gas volumes (>500,000 m³/hr).
Dry scrubbers use chemical reagents without water, producing no wastewater. Wet scrubbers use liquid solutions for higher removal efficiency but require wastewater treatment.
Cyclones & multi-clones use centrifugal force to separate larger particles (>10 microns) as pre-cleaners before bag filters or ESP.
Regular inspections, filter bag replacement (2-3 years), hopper cleaning, and periodic calibration of monitoring systems.